314 lines
10 KiB
OpenSCAD
314 lines
10 KiB
OpenSCAD
// dependency: https://github.com/revarbat/BOSL
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use <BOSL/transforms.scad>
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//use <BOSL/metric_screws.scad>
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use <BOSL/masks.scad>
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use <holodisk_spec.scad>
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use <tape_spool.scad>
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use <anim.scad>
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module holodisk_frame() {
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size = get_holodisk_size();
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disk_size = get_holodisk_size();
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holodisk_size = get_holodisk_size();
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width=size.x;
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depth=size.y;
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height=size.z;
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wall=3;
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plate=3;
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top_rim=2;
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bolt_headtype="hex";
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front_body_depth=12;
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front_body_bolt_offset=8;
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back_bumpers_radius=5;
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back_bumpers_bolt_size=3;
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tape_height=5;
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tape_thickness=0.2;
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spool_tape_tolerance=1;
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spool_inner_height=tape_height+spool_tape_tolerance;
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spool_inner_radius=4;
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spool_outer_radius=18;
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spool_plate_height=2;
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spool_plate_holes=3;
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spool_plate_hole_angle=360/spool_plate_holes * 0.5;
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spool_plate_hole_inner_rim=1;
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spool_plate_hole_outer_rim=4;
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spool_slit_depth=0.8;
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spool1_depth=disk_size.y*0.77;
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spool2_depth=disk_size.y*0.40;
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spool3_depth=(spool1_depth+spool2_depth)/2;
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spool4_depth=disk_size.y*0.16;
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main_spools_x=disk_size.x*0.45;
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aux_spools_right_x=main_spools_x + spool_outer_radius + 1;
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aux_spools_left_x=main_spools_x - 13;
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middle_spool_in_r=2;
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middle_spool_out_r=7;
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aux_spool_plate_hole_inner_rim=2;
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aux_spool_plate_hole_outer_rim=2;
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spindle_diam=2;
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spindle_diam_tolerance=0.2;
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tape_z=plate+spool_plate_height;
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tr=top_rim;
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tc=tr*1.5;
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fbd=front_body_depth;
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bbr=back_bumpers_radius;
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walls_height=height-plate*2;
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module back_bumpers() {
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module bumper() { back_half() circle(r=bbr); }
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back(depth) {
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right(bbr) bumper();
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right(width-bbr) bumper();
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}
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}
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module bolt() { metric_bolt(size=back_bumpers_bolt_size, headtype=bolt_headtype, l=height, pitch=0); }
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module nut() { metric_nut(size=back_bumpers_bolt_size, pitch=0); }
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module back_bolts() {
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back(depth) {
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right(bbr) {
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up(height) bolt();
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nut();
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}
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right(width-bbr) {
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up(height) bolt();
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nut();
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}
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}
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}
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module front_bolts() {
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bolt_offset=front_body_bolt_offset;
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back(front_body_depth/2) {
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right(bolt_offset) {
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up(height) bolt();
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nut();
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}
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right(width-bolt_offset) {
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up(height) bolt();
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nut();
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}
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}
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}
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module top_cover() {
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up(height-plate) linear_extrude(height=plate) {
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back_bumpers();
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polygon(points=[
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// frame
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[0, 0], [0, depth],
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[width, depth], [width, 0],
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// window
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[tr, tr+fbd], [tr, depth-tr-tc], [tr+tc, depth-tr],
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[width-tr-tc, depth-tr], [width-tr, depth-tr-tc], [width-tr, tr+fbd]
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],
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paths=[
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[0,1,2,3], [4,5,6,7,8,9]
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]);
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}
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}
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module walls() {
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difference() {
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up(plate) linear_extrude(height=walls_height) {
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//back_bumpers();
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shell2d(thickness=-wall) {
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square([width, depth]);
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}
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}
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translate(get_holodisk_laserwindow_pos_center()) cube(get_holodisk_laserwindow_size(), center=true);
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}
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}
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module front_plates() {
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th = get_holodisk_front_plate_thickness();
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slide_pos = get_holodisk_slide_pos();
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offset=4.5;
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plate_len_side=slide_pos.y - offset/2;
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plate_len_left=plate_len_side/2;
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plate_len_right=plate_len_side + 5;
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// front
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fwd(th) left(th) up(offset) {
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cube([plate_len_left + th*2, th, height - offset*2]);
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}
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fwd(th) right(width-plate_len_right-th) up(offset) {
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cube([plate_len_right + th*2, th, height - offset*2]);
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}
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// left
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fwd(th) left(th) up(offset) {
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cube([th, plate_len_side, height - offset*2]);
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}
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// right
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fwd(th) right(width) up(offset) {
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cube([th, plate_len_side, height - offset*2]);
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}
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}
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module slides() {
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slide_size = get_holodisk_slide_size();
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slide_pos = get_holodisk_slide_pos();
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slide_plate_size = [0.1, slide_size.y, slide_size.z];
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sliding_size = get_holodisk_slide_sliding_size();
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sliding_pos = get_holodisk_slide_sliding_pos();
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module slide() {
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hull() {
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translate(sliding_pos) cube(sliding_size);
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translate(slide_pos) cube(slide_plate_size);
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}
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}
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module slider() {
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slider_size = get_holodisk_slide_slider_size();
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slider_pos = get_holodisk_slide_slider_pos();
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slider_plate_size = [0.1, slider_size.y, slider_size.z];
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slider_top_size = [slider_size.x, slider_size.y, sliding_size.z];
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hull() {
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up((slider_size.z-sliding_size.z)/2) translate(slider_pos) cube(slider_top_size);
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translate(slider_pos) cube(slider_plate_size);
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}
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}
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module slider_anim() {
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back(anim(ANIM_OPENING(),ANIM_OPENING()+1)*get_holodisk_slide_slider_travel()) // anim insert
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fwd(anim(ANIM_CLOSING(),ANIM_CLOSING()+1)*get_holodisk_slide_slider_travel()) // anim remove
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slider();
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}
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right(get_holodisk_size().x) {
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slide();
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slider_anim();
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}
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scale([-1,1,1]) {
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slide();
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slider_anim();
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}
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right(get_holodisk_laserwindow_pos_center().x) zrot(-90) {
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scale([1, 0.7, 1]) {
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slider();
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}
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}
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}
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module sliding_cover() {
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thickness=1;
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overlap=2;
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cover_size=[
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get_holodisk_size().x+thickness*2,
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get_holodisk_laser_cutout_size().y+overlap*2,
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thickness
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];
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cover_posc=[
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get_holodisk_laser_cutout_pos_center().x,
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get_holodisk_laser_cutout_pos_center().y,
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cover_size.z/2
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];
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cover_side_size=[thickness, cover_size.y, get_holodisk_slide_slider_pos().z];
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cover_side_left_posd=[-cover_size.x/2+thickness/2, 0, cover_side_size.z/2];
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cover_side_right_posd=[cover_size.x/2-thickness/2, 0, cover_side_size.z/2];
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translate(cover_posc) {
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cube(cover_size, center=true);
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translate(cover_side_left_posd) cube(cover_side_size, center=true);
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translate(cover_side_right_posd) cube(cover_side_size, center=true);
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}
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}
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module sliding_cover_anim() {
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back(anim(ANIM_OPENING(),ANIM_OPENING()+1)*get_holodisk_slide_slider_travel()) // anim insert
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fwd(anim(ANIM_CLOSING(),ANIM_CLOSING()+1)*get_holodisk_slide_slider_travel()) // anim remove
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sliding_cover();
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}
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module laserwindow_door() {
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door_size = [
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get_holodisk_laserwindow_size().x,
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1,
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get_holodisk_laserwindow_size().z
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];
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door_pos = [
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get_holodisk_laserwindow_pos_center().x,
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get_holodisk_laserwindow_pos_center().y + door_size.y/2,
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get_holodisk_laserwindow_pos_center().z
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];
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translate(door_pos) scale(0.98) down(door_size.z/2) xrot(anim(ANIM_OPENING(),ANIM_OPENING()+1)*-90) xrot(anim(ANIM_CLOSING(),ANIM_CLOSING()+1)*90) up(door_size.z/2) cube(door_size, center=true);
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}
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module bottom_cover() {
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difference() {
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linear_extrude(height=plate) {
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back_bumpers();
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square([width, depth]);
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}
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// laser cutout
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down(0.1) translate(get_holodisk_laser_cutout_pos()) cube(get_holodisk_laser_cutout_size());
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// sliding cover
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sliding_cover();
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back(get_holodisk_slide_slider_travel()*0.5) sliding_cover();
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back(get_holodisk_slide_slider_travel()) sliding_cover();
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// spool spindles
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translate(get_holodisk_spool1_socket_pos_center()) spindle(h=height, d=get_holodisk_spools_spindle_diam());
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translate(get_holodisk_spool2_socket_pos_center()) spindle(h=height, d=get_holodisk_spools_spindle_diam());
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}
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}
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{
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overlap=1;
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rails_size = [
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get_holodisk_laserwindow_size().x * 2 + overlap*2,
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1,
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walls_height
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];
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rail_size = [rails_size.x, rails_size.y, 2];
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rails_pos = [get_holodisk_laserwindow_pos().x - rails_size.x/2,
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-rails_size.y, plate];
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rail1_pos = [rails_pos.x, rails_pos.y, rails_pos.z];
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rail2_pos = [rails_pos.x, rails_pos.y, rails_pos.z + rails_size.z - rail_size.z];
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module laserwindow_slider_rails() {
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translate(rail1_pos) cube(rail_size);
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translate(rail2_pos) cube(rail_size);
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}
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module laserwindow_slider_cover() {
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cover_size=[
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get_holodisk_laserwindow_size().x,
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get_holodisk_slide_slider_size().x,
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get_holodisk_slide_slider_size().z
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];
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cover_plate=[cover_size.x, rail_size.y, cover_size.z];
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cover_top=[cover_size.x - overlap, cover_size.y, cover_size.z - overlap];
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/*cover_pos=[rails_pos.x+overlap, rails_pos.y + rails_size.y, rails_pos.z];*/
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cover_pos=[get_holodisk_laserwindow_pos().x, rails_pos.y + rails_size.y, rails_pos.z];
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left(anim(ANIM_RESTING(),ANIM_RESTING()+1)*get_holodisk_laserwindow_size().x)
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right(anim(ANIM_REMOVING(), ANIM_REMOVING()+1)*get_holodisk_laserwindow_size().x)
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translate(cover_pos)
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hull() {
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fwd(cover_plate.y) cube(cover_plate);
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right(overlap/2) fwd(cover_top.y) up((cover_plate.z-cover_top.z)/2) cube(cover_top);
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}
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}
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color("red") laserwindow_slider_rails();
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color("red") laserwindow_slider_cover();
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}
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color("SaddleBrown") top_cover();
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color("grey") walls();
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color("gold") laserwindow_door();
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color("Silver") slides();
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color("Silver") sliding_cover_anim();
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color("SaddleBrown") bottom_cover();
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color("SaddleBrown") front_plates();
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//color("silver") back_bolts();
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//color("silver") front_bolts();
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}
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// test
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holodisk_frame();
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