Improved state change mechanism

esp32_MachineNotify.ino

@@ -56,10 +56,9 @@ BH1750 lightMeter;
 
 // Thresholds
 const float LIGHT_ACTIVATION_THRESHOLD = 50.0;
-const float LIGHT_DEACTIVATION_THRESHOLD = 20.0;
+const unsigned long WINDOW_DURATION = 10000; // 10 seconds
-const unsigned long VIBRATION_STATE_CHANGE_INTERVAL = 10000; // 1000 = 1 second
+const int REQUIRED_CONSECUTIVE_WINDOWS = 6;
 const unsigned long VIBRATION_ACTIVE_THRESHOLD = 100000;
-const int VIBRATION_WINDOW_SIZE = 6; // X * VIBRATION_STATE_CHANGE_INTERVAL seconds window
 const unsigned long WARMUP_DURATION = 30000; // 20 seconds warmup
 
 // Device state
@@ -67,9 +66,7 @@ bool isVibrationActive = false;
 bool isLightActive = false;
 
 // Time tracking for sensor states
-unsigned long lastVibrationCheckTime = 0;
+unsigned long lastWindowStartTime = 0;
-unsigned long lightHighStartTime = 0;
-unsigned long lightLowStartTime = 0;
 
 // OLED display data
 #ifdef ENABLE_DISPLAY
@@ -91,10 +88,12 @@ QueueHandle_t notificationQueue;
 volatile bool isNetworkActive = false;
 
 #ifdef ENABLE_SENSORS
-unsigned long vibrationHistory[VIBRATION_WINDOW_SIZE];
-int vibrationHistoryIdx = 0;
-unsigned long vibrationWindowTotal = 0;
 unsigned long vibrationTotalLow = 0;
+int vibConsecutiveOn = 0;
+int vibConsecutiveOff = 0;
+int lightConsecutiveOn = 0;
+int lightConsecutiveOff = 0;
+float maxLightInWindow = 0.0;
 volatile unsigned long lastChangeTime = 0;
 volatile unsigned long lowTimeAccumulator = 0;
 volatile unsigned long highTimeAccumulator = 0;
@@ -186,9 +185,6 @@ void setup() {
   lastChangeTime = micros();
   attachInterrupt(digitalPinToInterrupt(VIBRATION_PIN), onChange, CHANGE);
 
-  // Initialize history buffer
-  for(int i=0; i<VIBRATION_WINDOW_SIZE; i++) vibrationHistory[i] = 0;
-
   // Initialize light sensor
   if (!lightMeter.begin(BH1750::CONTINUOUS_HIGH_RES_MODE)) {
     Serial.println(F("Could not find a valid BH1750 sensor, check wiring!"));
@@ -250,6 +246,9 @@ void loop() {
   // Sensor readings
   #ifdef ENABLE_SENSORS
   float currentLightLevel = lightMeter.readLightLevel();
+  if (currentLightLevel > maxLightInWindow) {
+    maxLightInWindow = currentLightLevel;
+  }
   #else
   float currentLightLevel = 0.0;
   #endif
@@ -257,11 +256,12 @@ void loop() {
   bool previousVibrationState = isVibrationActive;
   bool previousLightState = isLightActive;
 
-  // Vibration state change logic
+  // Window Logic
-  #ifdef ENABLE_SENSORS
+  if (currentTime - lastWindowStartTime >= WINDOW_DURATION) {
-  if (currentTime - lastVibrationCheckTime >= VIBRATION_STATE_CHANGE_INTERVAL) {
+    lastWindowStartTime = currentTime;
-    lastVibrationCheckTime = currentTime;
 
+    // 1. Process Vibration
+    #ifdef ENABLE_SENSORS
     noInterrupts();
     unsigned long now = micros();
     unsigned long duration = now - lastChangeTime;
@@ -278,40 +278,42 @@ void loop() {
     highTimeAccumulator = 0;
     interrupts();
 
-    vibrationWindowTotal -= vibrationHistory[vibrationHistoryIdx];
+    bool vibWindowOn = (vibrationTotalLow > VIBRATION_ACTIVE_THRESHOLD);
-    vibrationHistory[vibrationHistoryIdx] = vibrationTotalLow;
-    vibrationWindowTotal += vibrationTotalLow;
-    vibrationHistoryIdx = (vibrationHistoryIdx + 1) % VIBRATION_WINDOW_SIZE;
 
-    if (vibrationWindowTotal > VIBRATION_ACTIVE_THRESHOLD && currentTime > WARMUP_DURATION) {
+    if (vibWindowOn) {
-      isVibrationActive = true;
+      vibConsecutiveOn++;
+      vibConsecutiveOff = 0;
     } else {
-      isVibrationActive = false;
+      vibConsecutiveOff++;
+      vibConsecutiveOn = 0;
     }
+
+    if (vibConsecutiveOn >= REQUIRED_CONSECUTIVE_WINDOWS && currentTime > WARMUP_DURATION) {
+      isVibrationActive = true;
+    } else if (vibConsecutiveOff >= REQUIRED_CONSECUTIVE_WINDOWS) {
+      isVibrationActive = false;
     }
     #endif
 
-  // Light state change logic
+    // 2. Process Light
-  if (currentLightLevel >= LIGHT_ACTIVATION_THRESHOLD && !isLightActive) {
+    bool lightWindowOn = (maxLightInWindow > LIGHT_ACTIVATION_THRESHOLD);
-    if (lightHighStartTime == 0) {
+
-      lightHighStartTime = currentTime;
+    if (lightWindowOn) {
+      lightConsecutiveOn++;
+      lightConsecutiveOff = 0;
+    } else {
+      lightConsecutiveOff++;
+      lightConsecutiveOn = 0;
     }
-    if (currentTime - lightHighStartTime >= VIBRATION_STATE_CHANGE_INTERVAL && currentTime > WARMUP_DURATION) {
+
+    if (lightConsecutiveOn >= REQUIRED_CONSECUTIVE_WINDOWS && currentTime > WARMUP_DURATION) {
       isLightActive = true;
-    }
+    } else if (lightConsecutiveOff >= REQUIRED_CONSECUTIVE_WINDOWS) {
-    lightLowStartTime = 0;
-  } else if (currentLightLevel < LIGHT_DEACTIVATION_THRESHOLD && isLightActive) {
-    if (lightLowStartTime == 0) {
-      lightLowStartTime = currentTime;
-    }
-    if (currentTime - lightLowStartTime >= VIBRATION_STATE_CHANGE_INTERVAL) {
       isLightActive = false;
     }
-    lightHighStartTime = 0;
+
-  } else if(currentLightLevel >= LIGHT_ACTIVATION_THRESHOLD) {
+    // Reset Light Accumulator
-    lightLowStartTime = 0;
+    maxLightInWindow = 0.0;
-  } else {
-    lightHighStartTime = 0;
   }
 
   // Device 1 (Vibration) Notifications
@@ -382,10 +384,10 @@ void loop() {
 
   #ifdef ENABLE_DISPLAY
   // Update display data
-  displayData[0] = String(DEVICE1_NAME) + ": " + String(vibrationWindowTotal);
+  displayData[0] = String(DEVICE1_NAME) + ": " + (vibrationTotalLow > VIBRATION_ACTIVE_THRESHOLD ? "YES" : "NO");
-  displayData[1] = "Vibra: " + String(isVibrationActive ? "ON" : "OFF");
+  displayData[1] = "Vibra: " + String(isVibrationActive ? "OFF? " + String(vibConsecutiveOff) : "ON? " + String(vibConsecutiveOn)) + "/" + String(REQUIRED_CONSECUTIVE_WINDOWS);
   displayData[2] = String(DEVICE2_NAME) + ": " + String(currentLightLevel, 0);
-  displayData[3] = "Light: " + String(isLightActive ? "ON" : "OFF");
+  displayData[3] = "Light: " + String(isLightActive ? "OFF? " + String(lightConsecutiveOff) : "ON? " + String(lightConsecutiveOn)) + "/" + String(REQUIRED_CONSECUTIVE_WINDOWS);
   displayDataLines = 4;
 
   // Update display